Automatic EPS block cutting machine pic.twitter.com/yBxi3F0fT5— FI li (@haosenbest001) 2016年3月9日
vertical type 3D wire mesh panel machine, vertical type EVG 3D panel machine
Advantage for the Vertical 3D panel machine
1. Diagonal wire pre-cutting before welding
Nowadays whatever horizontal structure or vertical structure 3D panel machine in the world, the diagonal wires are all continually feeded and cut after welding.
Only our system is diagonal wire pre-cut system.Firstly the diagonal wire pre-straighten and pre-cut to short wire, then put these short wire in the wire hopper ,then insert the EPS panel by the wire- inserting device,then welded to the welded mesh of both sides.
This technology has got national invention patent ,the main advantages are as follows:
1). Compact structure, small occupation room and foot;
2). Remove the diagonal wire-cutting system in the machine, enhance machine running speed, reduce the failure rate;
3).By using pre-cut system for diagonal wire, it can weld bigger size diagonal wire and bigger size 3D panels.In general while the diagonal wire diameter exceeds Φ3mm,it is difficulty for cutting and bigger failure rate.Vertical 3D panel machine overcomes these weakness.
4).Diagonal wire cut in advance, it can avoid the disadvantage of cutting it while welding in the machine, give the diagonal wire bigger strength to insert the EPS panel.
5).It is better for the diagonal wire to be closer to the crossing welding point of the welded mesh,achieve nodes welding,which increases the mechnical property of the 3D panels.
2. It can continually produce,high productivity.
It is not like the horizontal type 3D panel machine ---one by one panel fixed in the frame before welding.
Vertical structure 3D panel machine works by rear plate push front plate,rear mesh push front mesh, the machine can run continually without stopping, the output is higher 30-40% than horizontal type.
3. The 3D panel length is not limited(even if it is more than 6m）.It is not like the horizontal type 3D panel machine to fix the welded mesh and EPS panel in the frame （before welding）and the frame length is not possible for various length.
4. Easy operation and maintenance comparing with horizontal type 3D panel machine.Some maintenance should be done under the machine for the horizontal structure 3D panel machine, it is not convenience for observing and maintenance.
5. Smaller lack-welding rate than horizontal structure 3D panel machine
For the horizontal 3D panel machine, after diagonal wire inserting, EPS fragment falls down to the welding electrode, increase the welding failure rate.
Vertical 3D panel machine has no this problem . We set up pre-inserting system. Before diagonal wire insert the EPS panel from A side, Pre-inserting system finish the pre-inserting action,insert a hole from B side, so that the diagonal wire can be easily inserted from A side to B side and reduce the welding failure rate in B side.
6.Reduce labour cost and labour intensity without using frame to fix. To load and unload EPS panel and welded mesh in the frame, it has to use more labour and time. Vertical structure 3D panel machine doesn’t need this process.
7. High precision for the geometric size. Verticial 3D panel machine has precision for the positioning and clamping,the geometric size for the 3D panel is better.
8 .Smart welding holder
It makes the weld pressure more evenly and more strongly so that the solder joint can be steady.
9 . Different core material can be selectedThe core material can be mineral wool , polystyrene, expanded perlite and so on.The application of rock(mineral) wool and expanded perlite has higher fireproofing grade.
10 .Different panel shape and thickness
It can be made of special shape such as curved panel and so on. The EPS core thickness can be specially made to bigger size up to 280mm(depending on customer’s requirement.)It can b use as floor slab or roof boarding.
Specification of the 3D panel (tridi panel)
Length of Panel: 1200mm to 12000mm
Width of Panel: 1200mmCapacity of production line: 50~120m2/ hour
Welded Mesh Hole: 50mm×50mmMesh Wire Diameter: ?2.0~3.0mm （Special size can be made according to customer’s requirement)
Inset Wire Diameter:?2.0~3.0mm(（Special size can be made according to customer’s requirement)
Insulation Core: 50~150mm ,200mm,250mm,280mm(depending on the customer’s use)
Distance between EPS panel and welded wire meh panel: 9mm ,10mm, 13mm, till 25mm(depending on customer’s use and requirement)
Special size 3D panel machine can be made according to customer's requirement.
How to get an effective offer about the 3D panel production line?
Pls let us know the details size and production capacity that you need：
1. The EPS core thickness
2. The diagonal wire dia
3. The distance between the EPS and the welded mesh panel
4. The welded mesh size
5 .The production capacity per day
We'lll supply turn key project for the full 3D panel production line( include workshop design,installation， trial running， training workers).
3D PANEL HOUSE FROM OUR CUSTOMERS
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More productsICF production line : EPS Pre-expander, EPS shape moulding machine ;Welded mesh machine ; Vertical type 3D panel machine ; Horizontal type 3D panel machine ; EPS panel production line: EPS continual Pre-expander , EPS batch Pre-expander, Air cooling type EPS block molding machine, Vacuum type EPS block molding machine,EPS block cutting machine; EPS CNC cutting machine, EPS panel motor coating machine ,EPC column base cutting machine, EPS circle arch cutting machine;EPS recycling machine ; Steel roll forming machine :C-purlin roll forming machine, general type roll forming machine ,Z-purlin roll forming machine, Roof tilr roll forming machine, sandwich panel machine ,concrete block machine, brick machine, hollow block machine,suspended platform,shotcrete machine ,mortar pump, concrete mixer,steel bar bender, steel bar cutter,C-ring nails, C-ring nail tools.
Prefab house (also name prefabricated house), steel structure house .
Why choose us?1.One step shopping service ,saving your time and cost. Before sales service
1)Help you analysis raw material cost .
2)Confirm the final EPS block, ICF, or 3D wire mesh panel specification with customer.
3)Design reasonable business proposal for customer.
4)Analysis the investment of full production line, workshop, production cost( labor, energy consumption.So that you can know if this project is a profitable project at your local.
5)After you confirm the proposal and quotation, visit our factory, and order the machines, then we start the production.
6)Suggest reasonable workshop layout CAD drawings .If customer would like to build steel structure workshop, we’ll design and supply full turn-key project.
7)Tell you how much power for the transformer , site etc that you should ready.
8)Test the machine , once it is finished and before shipment. After-sales service
9)Dispatch rich-experienced engineer for guiding the machine assembling, training workers for the buyer.
10)Solve the problem in the production for customer in time.
1)Introduced Germany, Taiwan & Australia technology in EPS & ICF machine with more than 30 years’ manufacturing experience as the first one to develop EPS machine in China.
2)First to develop vertical type 3D wire mesh machine, firstly adopt pre-inserting technology for the inserting and welding of vertical 3D panel machine in China.
3)Combined CNC and mechanical welding technology for welding machine.
4)Professional designing team for prefab house.
Passed by ISO9001:2000 and CE standard.
Three production base in Shanghai ,Zhejiang and Hebei. Each production base is as a leader in technology.
Germany technology @ China price!
We not only sell machine, but focus more on perfect service!